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Evidence Guide: MSS403024 - Work within a constrained process

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSS403024 - Work within a constrained process

What evidence can you provide to prove your understanding of each of the following citeria?

Identify the system constraint (bottleneck)

  1. Identify desired output from process/system.
  2. Determine throughput of process/system steps.
  3. Identify capacity constrained resource (bottleneck).
  4. Confirm maximum/optimum throughput for this capacity constrained resource.
Identify desired output from process/system.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine throughput of process/system steps.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify capacity constrained resource (bottleneck).

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Confirm maximum/optimum throughput for this capacity constrained resource.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Manage capacity constrained resource (drum)

  1. Determine required time buffers for capacity constrained resource.
  2. Translate time buffer into physical buffers, as appropriate.
  3. Establish required buffers.
  4. Examine capacity constrained resource to ensure optimum use of capacity.
Determine required time buffers for capacity constrained resource.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Translate time buffer into physical buffers, as appropriate.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Establish required buffers.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Examine capacity constrained resource to ensure optimum use of capacity.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine schedule based on capacity constrained resource

  1. Implement supply schedule appropriate for capacity constrained resource.
  2. Determine delivery schedule based on capacity of capacity constrained resource.
  3. Compare delivery schedule with externally required delivery rate and take action.
Implement supply schedule appropriate for capacity constrained resource.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Determine delivery schedule based on capacity of capacity constrained resource.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Compare delivery schedule with externally required delivery rate and take action.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Examine operation of system/process

  1. Determine throughput of process/system steps.
  2. Identify any additional/new capacity constrained resource.
  3. Take action.
Determine throughput of process/system steps.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify any additional/new capacity constrained resource.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Take action.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify the system constraint (bottleneck)

1.1

Identify desired output from process/system.

1.2

Determine throughput of process/system steps.

1.3

Identify capacity constrained resource (bottleneck).

1.4

Confirm maximum/optimum throughput for this capacity constrained resource.

2

Manage capacity constrained resource (drum)

2.1

Determine required time buffers for capacity constrained resource.

2.2

Translate time buffer into physical buffers, as appropriate.

2.3

Establish required buffers.

2.4

Examine capacity constrained resource to ensure optimum use of capacity.

3

Determine schedule based on capacity constrained resource

3.1

Implement supply schedule appropriate for capacity constrained resource.

3.2

Determine delivery schedule based on capacity of capacity constrained resource.

3.3

Compare delivery schedule with externally required delivery rate and take action.

4

Examine operation of system/process

4.1

Determine throughput of process/system steps.

4.2

Identify any additional/new capacity constrained resource.

4.3

Take action.

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify the system constraint (bottleneck)

1.1

Identify desired output from process/system.

1.2

Determine throughput of process/system steps.

1.3

Identify capacity constrained resource (bottleneck).

1.4

Confirm maximum/optimum throughput for this capacity constrained resource.

2

Manage capacity constrained resource (drum)

2.1

Determine required time buffers for capacity constrained resource.

2.2

Translate time buffer into physical buffers, as appropriate.

2.3

Establish required buffers.

2.4

Examine capacity constrained resource to ensure optimum use of capacity.

3

Determine schedule based on capacity constrained resource

3.1

Implement supply schedule appropriate for capacity constrained resource.

3.2

Determine delivery schedule based on capacity of capacity constrained resource.

3.3

Compare delivery schedule with externally required delivery rate and take action.

4

Examine operation of system/process

4.1

Determine throughput of process/system steps.

4.2

Identify any additional/new capacity constrained resource.

4.3

Take action.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and include the ability, for at least one (1) constrained process, to:

identify capacity constrained resource (bottleneck) in own work area

manage capacity constrained resource (drum)

determine schedule based on capacity constrained resource.

Must provide evidence that demonstrates knowledge relevant to their job role sufficient to fulfil their job role independently, including:

theory of constraints

concepts of weakest link (often colloquially known as the drum)

duration (in production applications this is often known as material release buffer or inventory to protect the weakest link/constraint)

release timing of buffer (colloquially called ‘rope’)

processes, products, internal and external customers for own work area.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Competitive systems and practices include one or more of:

lean operations

agile operations

preventative and predictive maintenance approaches

statistical process control systems, including six sigma and three sigma

Just in Time (JIT), kanban and other pull-related operations control systems

supply, value, and demand chain monitoring and analysis

5S

continuous improvement (kaizen)

breakthrough improvement (kaizen blitz)

cause/effect diagrams

overall equipment effectiveness (OEE)

takt time

process mapping

problem solving

run charts

standard procedures

current reality tree.